Pultruded Cooling Towers Manufacturers

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Counterflow Pultruded Cooling Towers are field-erected, These Heavy Duty Cooling Towers can be designed to 18 x 18 meters in Each Cell Type to handle a maximum water flow rate of 5000m³/Hr/Cell.
TIPO Pultruded Cooling Towers Pultruded FRP Structures are completely assembled using SS Bolt Nut Washers. The Pultruded FRP Structure is known as one of the best material of construction for Cooling Towers as it won’t Corrode, rust or wrap in harsh environments.

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Tipo offered Pultruded FRP Cooling Tower is installed to reduce the temperature of hot water circulating in condensers. Our professionals manufacture this tower using casing, fan motor, gearbox, driveshaft, cylinder, and ladders by incorporating advanced technologies. This tower is designed with anti-skid surfacing to ensure safety during operations and maintenance. This tower is installed in mines, pharmaceutical plants, petrochemical plants and oil & gas refineries. The provided Pultruded FRP Cooling Tower is extensively used in industrial units for its capability to work efficiently even in the unfavorable industrial and environmental conditions. There’s no need for expansive maintenance because it does not promote the growth of algae.

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ADVANTAGES OF PULTRUDED FRP COOLING TOWERS:
  1. Ideal For Wet & Dry Operation.
  2. Lowest Power Consumption.
  3. Light Weight Design.
  4. UV Resistant & Non-Corrosive
  5. Maintenance Free
  6. Longest Life
  7. Weather Proof Construction
  8. Performs To Required Specifications

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TIPO offers field-erected Pultruded FRP cooling towers. These cooling towers are designed using Pultruded FRP sections, FRP sheets for cladding, Stainless steel for fasteners and other hardware. Properties of Pultruded FRP gives the cooling tower distinct advantages over other material of construction like concrete or timber. Engineering at TIPO gives shape to the finest of cooling towers whose aesthetic beauty makes the cooling tower area a very special place in the plant. The strength of Pultruded FRP can be compared with that of steel. With FRP the question does not stop at performance but carries on to beauty and aesthetics. With a wide range of colors to choose from, the color of the cooling tower can be matched to the rest of the plant. No wonder whenever a timber cooling tower reaches the end of its life, there is always a demand to convert it to a Pultruded FRP cooling tower.

For large field-erected cooling towers, Pultruded FRP structural members are used for constructing the cooling tower. Pultrusion is an industrial process that is dedicated to continuous process Reinforced Plastic having a constant cross-sectional shape like I, C, U, H, flat panels, etc. Reinforcing fibers are pulled a Plastic liquid impregnation bath through rollers etc. and then through a shaping die followed with a curing action. It produces products that meet high structural requirements, high weight to strong performances, electric requirements, etc. In the case of Pultruded FRP Cooling Towers materials are shipped to the site and the cooling tower is erected first by putting up the structural framework and then fan deck, torque tube, mechanical assembly, fill, casing sheets, etc.

Pultruded FRP based cooling towers have structures having proven Braced Frame Design. These structures are connected to the ground with steel angles and base plates anchored and grouted to the basin. Hardware used at all the places are stainless steel. No piers and pilasters are used in the structure. Frame, Casing, Fan deck, Fan cylinder, staircase, railing, light poles, ladders etc are all of FRP. Wherever necessary anti skid surfacing is used for safety of Operation and Maintenance personnels.

The cell size that can be been designed is 18×18 meters and is capable to handle fan motor power 250 HP/cell. The flow rate capacity of the Pultruded FRP Cooling Towers can range from 500 m3/hr to 4000 m3/hr.[/vc_column_text][/vc_column][/vc_row][vc_row disable_element=”yes”][vc_column][vc_empty_space][cms_custom_heading ttext-align=”text-center” title=”FRP BOTTLE/ROUND SHAPE COOLING TOWERS CONSTRUCTION MATERIAL”][vc_empty_space][/vc_column][/vc_row][vc_row disable_element=”yes”][vc_column width=”1/3″][cms_custom_heading heading_style=”style2″ ttext-align=”text-center” title=”FRP CASING”][vc_empty_space][vc_column_text]

Cooling Tower Casing is made of selected grade materials of tough Fibre Glass Reinforced Polyester & resins, etc. Additional embossing is done for extra strength in the case of big cooling towers.

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The water basin like the tower casing is made of FRP. It is bowl-shaped, with a cylindrical Auxiliary suction tank at the bottom. This construction eliminates the danger of drawing air into the pump when operating with minimum water in the basin.

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PVC Honeycomb type fills having extended contact area. Splits incoming air and water into several streams spread evenly across the water cross-section increasing heat transfer rate easy to replace.

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Uniform distribution of water over the honeycomb Fills is achieved by means of the automatic water sprinkler. The specially designed rotary sprinkler head is made of PVC/aluminium alloy to avoid corrosion, also fitted with sealed ball bearings to take care of thrust & radial loads. S.S. & Brass sprinklers are also provided at an extra cost.

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The Hot water-distribution pipe is located inside a Cooling tower and delivers potable Water to the fixtures. The water supply delivering through water sprinkler and fall Into the distribution Pipe. In water distribution Pipes we made holes for hot water spillage. All PVC pipes used in distribution systems of the cooling towers are standard make and tested Per IS 4985.

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An aerodynamically designed axial flow type fan is specifically designed for cooling tower use. A well-balanced fan delivers large air volume at high efficiency and low noise level. The fan blades and hub are of cast aluminium alloy (LM-6). The direct driven fan with Variable pitched blades. Fans are coupled to slow speed weatherproof motor in IP-55 Construction. The mechanical equipment is so designed that maintenance of motor and fan Blades can easily be carried out without removal of the entire system.

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The Special Type Totally Enclosed Flange Mounted Motors, With Extended Threaded Shaft And Sealed Top Is Supplied With Cooling Tower. The Motor Is Having Totally Weather Proof Ip – 55 Degree Of Protection, suitable Cold & Hot And Humidity Atmosphere. Motor Hp Will Be Determined By The Calculated Thermal Requirement.

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We Offer Cooling Tower Gearboxes. Case Hardened and Lapped steel spiral bevel gears to transmit the torque between right-angle shaft. Unicase design with Pumpless Lubrication and three-point Foundation. Applications: FRP Cooling Tower, Wooden Cooling tower Industry: Plastic and steel Industry, Sugar, Cement, Paper, Solvent Extraction, Power Plants, Mineral Processing, etc.

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One of the most commonly used Cooling Tower Material is Galvanized Steel. As G-235 hot dipped Galvanized Steel provides corrosion resistance, durable and long service life and also is the symbol of great structural strength. And the frame is stable and with good rigidity, the load is evenly distributed among each foundation, which makes operation and assembly easily

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